01 · 3 operators
Cell Processing
Vision-guided 6-axis robot depalletizing, automatic scan, OCV test and NG rejection, manual adhesive application.
Process
21 stations.
One continuous line.
Cells arrive on pallets and leave as finished PACKs after three segments: cell processing, module stacking and welding, and PACK assembly and test. Quality-critical steps are automated; assembly stays flexible.
- Numbered stations
- 21
- Operations
- 26
- Module 12 + PACK 14
- Automated operations
- 6
- Operators
- ≈21
- Design takt
- 8PPM
Layout: 55 m × 9 m × 3.5 m
Cell processing sits at the head of the line, the module line runs along one side, and the straight PACK line joins it at station 14. Dimensions exclude storage and aisles and are adapted to your building.
All 21 stations
| # | Station | Segment | Mode | Key equipment |
|---|---|---|---|---|
| 01 | Full-pallet cell infeed | Cell Processing | Manual | — |
| 02 | Robotic depalletizing | Cell Processing | Auto | Robotic Cell Depalletizing Station |
| 03 | Barcode scan / OCV test | Cell Processing | Auto | Cell Scanning, Testing & Sorting Machine |
| 04 | NG reject / OK refill | Cell Processing | Auto | Cell Scanning, Testing & Sorting Machine |
| 05 | Cell flipping & grouping | Cell Processing | Auto | — |
| 06 | Cell adhesive application | Cell Processing | Manual | — |
| 07 | Module stacking & pressing ×2 | Module Stacking & Welding | Semi-auto | Module Stacking & Pressing Station |
| 08 | Terminal addressing | Module Stacking & Welding | Auto | Polarity Detection & Terminal Addressing |
| 09 | NG rejection | Module Stacking & Welding | Auto | — |
| 10 | CCS / busbar placement | Module Stacking & Welding | Manual | — |
| 11 | Busbar laser welding | Module Stacking & Welding | Auto | Busbar Laser Welding Machine |
| 12 | Post-weld cleaning & inspection | Module Stacking & Welding | Manual | — |
| 13 | Module EOL test | Module Stacking & Welding | Auto | Module EOL Tester |
| 14 | Module transfer | Module Stacking & Welding | Manual | — |
| 15 | Cooling-plate infeed | PACK Assembly & Test | Manual | — |
| 16 | Cooling-plate leak test | PACK Assembly & Test | Semi-auto | — |
| 17 | Lower-housing thermal adhesive dispensing | PACK Assembly & Test | Auto | Lower-Housing Thermal Adhesive Dispenser |
| 18 | Module boxing | PACK Assembly & Test | Manual | — |
| 19 | PACK assembly stations ×6 | PACK Assembly & Test | Manual | — |
| 20 | PACK test stations ×2 | PACK Assembly & Test | Semi-auto | — |
| 21 | Finished PACK offload | PACK Assembly & Test | Manual | — |
Two flows, 26 operations.
Automated where it pays off.
Quality-critical steps — test and sort, terminal addressing, laser welding, module EOL and adhesive dispensing — are automated. Assembly stays manual for flexibility across product variants.
- Auto · 6
- Semi-auto · 4
- Manual · 16
Cell processing · Module stacking & welding
12 operations- 01Depalletize & load cellsAuto
- 02Test & sort cellsAuto
- 03Apply cell adhesiveManual
- 04Glue & fit end platesManual
- 05Stack moduleManual
- 06Press & strapSemi-auto
- 07Address terminals / check polarityAuto
- 08Place busbars / CCSManual
- 09Laser-weld busbarsAuto
- 10Clean & inspect weldsManual
- 11Module EOL testAuto
- 12Module offloadManual
PACK assembly & test
14 operations- 13Load cooling plateManual
- 14Cooling-plate leak testSemi-auto
- 15Dispense thermal adhesiveAuto
- 16Box modulesManual
- 17Fix modulesManual
- 18Install BMSManual
- 19Fit series copper barsManual
- 20Fit MSD & HV/LV connectorsManual
- 21Fit top coverManual
- 22Torque top coverManual
- 23Fit front panelManual
- 24PACK EOL testSemi-auto
- 25Full-pack leak testSemi-auto
- 26PACK offloadManual
About 21 operators in total
Cell processing: 1 loading, 2 adhesive. Module stacking & welding: 2 strapping, 1 busbar placement, 1 post-weld cleaning, 1 transfer, 1 reserve. PACK assembly: about 12, with two-sided stations.
Three segments
02 · 6 operators
Module Stacking & Welding
Twin stacking-and-press stations, vision addressing with polarity check, 6 kW galvo laser busbar welding, 100 % module EOL.
03 · 12 operators
PACK Assembly & Test
Straight roller line: cooling-plate leak test, automatic thermal adhesive dispensing, six assembly stations, PACK EOL and full-pack leak test.
Put 55 metres of line
into your plant.
Share your cell spec, module design and plant constraints. Our engineers will come back with a layout and configuration.